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My fix for transfer case cable

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Old 07-24-2009, 08:46 PM
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Default My fix for transfer case cable

Long story short... ground tit off case shift lever, used a 5/16 bolt and a rivnut(if you've ever installed a factory roof rack on a Suburban you know what I mean) used a couple 10mm inside diameter washers on each side of cable and its FIXED. If I can get these damn pics to load I'll put them in here.
Old 07-24-2009, 09:09 PM
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Here's the pics
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Old 07-24-2009, 09:34 PM
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I read your post. Interesting! But, because of the bad focus, it's not clear exactly what you did.


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Old 07-24-2009, 09:42 PM
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right to left.... bolt head (5/16x1) lever, inner washer, body of rivnut, 3 washers (m10) for spacers... yeah it's not a good pic

The outer dia of rivnut is close to inner dia of cable so I went that route, the washers are mainly used as spacers as the rivnut only has threads on the inner end so it couldn't be cut down
Old 07-24-2009, 09:45 PM
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My original intent was to thread the tit that's on the lever but the hardness prevented that, so I ground off the backside of tit and popped out, drilled to 5/16 then went with bolt/rivnut setup
Old 07-24-2009, 09:48 PM
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Originally Posted by ockgator
right to left.... bolt head (5/16x1) lever, inner washer, body of rivnut, 3 washers (m10) for spacers... yeah it's not a good pic

The outer dia of rivnut is close to inner dia of cable so I went that route, the washers are mainly used as spacers as the rivnut only has threads on the inner end so it couldn't be cut down
Yes. It's clearer now.
That looks like a very good fix. Worth doing at home, BEFORE it breaks in the field.
Old 07-25-2009, 02:44 AM
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Call me a newbie, but what was the problem with the cable? Was there a clip holding the cable on that falls off or what?
Old 07-25-2009, 04:32 AM
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Originally Posted by overmanjh
Call me a newbie, but what was the problem with the cable? Was there a clip holding the cable on that falls off or what?
Broken Transfer Case Link Thread
Old 07-25-2009, 05:30 AM
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Looks like I've got yet another thing to tend to before my vacation next month. Goody, how did you do this? Remove the piece in question, drill a hole and add a cotter or what?
Old 07-25-2009, 06:32 PM
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Sorry for my ignorance here but can someone post a pulled back photo of where this cable is located. I was under the Jeep today and for the life of me couldn't find it...Help!


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