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Door hinge bushings are toast

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Old 06-24-2011, 06:02 AM
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Default Door hinge bushings are toast

After taking my doors off for the first time this summer the plastic bushings inside the hinge got mangled. It was bad enough I couldn't get the door back in properly.

I ripped them all out thinking it wouldn't matter but now with the door back on it makes noise from being "loose" at the hinge.

Anyone had a similar issue? Any ideas what I can use for new bushings?
Old 06-24-2011, 06:33 AM
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Mine are toast, too. The dealer wants $21 each.

Since mine are gone, I ordered one as a sample, so I can make them from Delrin rod stock. Less then $4 for enough Delrin to make all 8 bushings.

You can buy the Delrin bushings already made for about half the dealer price for their junk ones.
Old 06-24-2011, 06:36 AM
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Originally Posted by ronjenx
Mine are toast, too. The dealer wants $21 each.

Since mine are gone, I ordered one as a sample, so I can make them from Delrin rod stock. Less then $4 for enough Delrin to make all 8 bushings.
Would you consider making another set for a fellow JK-Forum member?

I'd pay you for the time/materials/shipping before paying the dealer and bending over.
Old 06-24-2011, 06:41 AM
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Mine are pretty rough too, but I just hate buying parts that add ZERO fun factor!!! I just had to drop $30 at the dealer this week for a shifter boot and bezel b/c the plastic clips broke on the front of mine and it was flopping around when I shifted. Mod money down the drain!!!
Old 06-24-2011, 06:43 AM
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Originally Posted by BLK08JK
Would you consider making another set for a fellow JK-Forum member?

I'd pay you for the time/materials/shipping before paying the dealer and bending over.
Let's see how the project goes, first.
Old 06-24-2011, 06:46 AM
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Mine are starting to squeak and one door is almost impossible to get out is this a sign that we're having similar issues?
Old 06-24-2011, 06:47 AM
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Originally Posted by richmanyou
Take a look at these guys, they make replacements, don't know the cost though...

Magnitude Engineering
Those are the ones I refered to. $40 for the 2dr; $80 for the 4dr.
That's half the dealer cost.
Old 06-24-2011, 06:50 AM
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Originally Posted by Red Stinger
Mine are starting to squeak and one door is almost impossible to get out is this a sign that we're having similar issues?
Yes, it is.
Take the doors off, (pre-soak the hinges with some penetrating oil, first), clean up the hinge pins and holes, apply some silicone grease.
They should be back to normal if they are not too far gone.
Old 06-24-2011, 06:53 AM
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Originally Posted by Red Stinger
Mine are starting to squeak and one door is almost impossible to get out is this a sign that we're having similar issues?
Possibly. I've noticed that the hinge pin on one of my doors seems to be corroding and I think that is causing most of my trouble. The bushings being in horrible shape probably isn't helping either.
Old 06-24-2011, 06:53 AM
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Originally Posted by ronjenx
Let's see how the project goes, first.
Now that you guys mentioned Magnitude Engineering I might just eat the $40 and go that route. The door noise without them is really starting to bother me.

Good luck on that project though! If I was a patient man I would wait to see how it turns out... you'll have to post back up after you make one.


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