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One-Ton Axle Advice Requested

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Old 01-06-2021, 11:48 AM
  #11  
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Originally Posted by caryt
A2sp atlas 3.0 is all you will need and a 6l80e has plenty of gears and 1st is low as needed for a LS jeep on 40's weighing 7k anywhere.

As far as kits and which engine trans to use do yourself a huge favor and call John :

Overland Performance
John Schumacher
13427 PACES Pointe Drive.
GONZALES, LA 70737
(225) 304-6288

Axles..Big names or best bang for the $ call ECGS and order a D60/shaved 14b

As far as the upcoming Mall crawler Hemi JL save yourself a lot of pain..
full time 4x4 and D44's...a joke for a trail rig and forget trying to get a Atlas into it..will be years away at best.
Thanks! My company is working on a project in St. Gabriel, LA right now. Next time I go thru Gonzales, I'll try and stop.
Old 01-06-2021, 11:50 AM
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Originally Posted by hivoltagedriver
I did the SD60/ 14 bolt swap right at 2 years ago now. I have ~38k miles on them. A friend did all of the welding, and I did most of the rest of the swap myself. Used all Artec parts (brackets, trusses, tone rings, etc...). I drive it almost every day, everywhere. Cruise works, speedo works, traction control works... just like stock. Running 5.13 gears and 40s. I estimated the total cost around $6500, and I sold my modified 44s for $4000. I really had more cash in wheels and tires than my axles. I am running 8x170 by the way, with 1.5" billet adapters on the GM rear to match front track width and bolt pattern.

Tuning the 6L80/90 is way cheaper and easier than the new 8spd transmissions from my experience (and I've tuned a lot of vehicles - including several LS swapped Jeeps). Stay pre-2017 on the TCM so you don't have to have it unlocked to tune it, and try to get the engine/trans/ controllers/ and harness all out of the same vehicle to avoid a lot of headaches.
This is my concern (see earlier reply). I'm sure you have the same gear ratios in front and rear. Do you/have you had any binding issues?
Old 01-07-2021, 05:46 AM
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I'm not sure what you mean by binding issues. I have 5.13 gears and ARB lockers front and rear. No issues with traction control, ABS, cruise, stability, nothing. Artec (and several other companies now) offer all of the parts to make the swap pretty painless if you know how to weld. I am using Artec's 60 tooth tone rings on the 14B hubs in the rear to match the Ford D60 hubs in the front, Dodge truck front ABS sensors that plug directly into the JK harness, and stock JK sensors in the rear. I also use 1.5" wheel spacers/ adapters in the rear to match the track width and bolt pattern of the front axle. Like I said, I have almost 40K miles on this combo.

You could also just get the front and rear axle from the same Ford truck, but you may have to figure out fuel tank clearance due to the offset pinion of the Sterling rear axle. I have seen it go both ways.

As far as an 11:1 low ratio in the transfer case, that is just insane. I'm still running the Rubicon Rocktrac t-case with a 4:1 low, and that is PLENTY of gear for anything I have ever encountered. It would be different if you were building a competition only crawler, but from what I gather, this is basically a street Jeep that will see some off road time. The added torque from the V8 swap, 5.13 gears, and anything in the 4-5:1 range t-case will get you anywhere you want to go.

Remember: Keep It Stupid Simple, or Simple Stupid, however you want to look at it. If you are out in the middle of nowhere wheeling and you happen to break something, the more complex the build is, the more complex the diagnosis and fix is.

Last edited by hivoltagedriver; 01-07-2021 at 05:59 AM.
Old 01-07-2021, 06:23 AM
  #14  
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It does not take much to break stuff with the 11:1 ratio and don't use it if you are bound up, just get help from another wheeler with a tow strap or winch. I have exploded 4 output yokes on the transfer case, busted a front u-joint (Twisted the ends of the shaft as well) on the dana 60 axle and snapped the driver side 35 spline shaft on a dana 60. The only time you really need the low is for super slow extreme technical stuff and then when you are in that range you can not get any momentum. I do like having the options of 2.7 or 3.8 depending on the group I am running with and I tend to wheel really fast.
Old 01-07-2021, 07:42 AM
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Originally Posted by hivoltagedriver
I'm not sure what you mean by binding issues. I have 5.13 gears and ARB lockers front and rear. No issues with traction control, ABS, cruise, stability, nothing. Artec (and several other companies now) offer all of the parts to make the swap pretty painless if you know how to weld. I am using Artec's 60 tooth tone rings on the 14B hubs in the rear to match the Ford D60 hubs in the front, Dodge truck front ABS sensors that plug directly into the JK harness, and stock JK sensors in the rear. I also use 1.5" wheel spacers/ adapters in the rear to match the track width and bolt pattern of the front axle. Like I said, I have almost 40K miles on this combo.

You could also just get the front and rear axle from the same Ford truck, but you may have to figure out fuel tank clearance due to the offset pinion of the Sterling rear axle. I have seen it go both ways.

As far as an 11:1 low ratio in the transfer case, that is just insane. I'm still running the Rubicon Rocktrac t-case with a 4:1 low, and that is PLENTY of gear for anything I have ever encountered. It would be different if you were building a competition only crawler, but from what I gather, this is basically a street Jeep that will see some off road time. The added torque from the V8 swap, 5.13 gears, and anything in the 4-5:1 range t-case will get you anywhere you want to go.

Remember: Keep It Stupid Simple, or Simple Stupid, however you want to look at it. If you are out in the middle of nowhere wheeling and you happen to break something, the more complex the build is, the more complex the diagnosis and fix is.
That pretty much answered my question on binding. The concern was the very slight difference in ratio's I referenced in the earlier post (e.g. due to machining differences, a 5.13 for Ford and 5.13 for Chevy axles is slightly different out at the 10,000'ths place). That said, it's offroad as much as it's on. I'm at about 110K now, of which 40K miles is offroad. I work in natural resources and use it for both work and play.
Old 01-07-2021, 07:45 AM
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Originally Posted by TheDirtman
It does not take much to break stuff with the 11:1 ratio and don't use it if you are bound up, just get help from another wheeler with a tow strap or winch. I have exploded 4 output yokes on the transfer case, busted a front u-joint (Twisted the ends of the shaft as well) on the dana 60 axle and snapped the driver side 35 spline shaft on a dana 60. The only time you really need the low is for super slow extreme technical stuff and then when you are in that range you can not get any momentum. I do like having the options of 2.7 or 3.8 depending on the group I am running with and I tend to wheel really fast.
Good points here I hadn't even thought about. With that said, in a 2-speed case, would you go with 3, 3.8, 4.3 or 5.0 for the low range?
Old 01-07-2021, 03:31 PM
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For all around I would go with the 3.8 gearing, if you do a lot of technical rock crawling go for the 5.0



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