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Grill Mod

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Old 11-02-2009 | 09:03 AM
  #551  
starfire65's Avatar
JK Newbie
 
Joined: Sep 2009
Posts: 94
Likes: 0
From: Sandy Hook, CT
Default

Thanks to whoever came up with this.

I was really tired of pulling leaves out of the area behind the grille and in front of the radiator.

I got a roll of black vynil gutter guard from the hardware store for 3.99 and used that. It cut with a scissor and was really easy to work with. The hardest part was threading the zipties through the slots in the blocks - I used 12 ties per opening (x7 openings = 84 ties). The whole job took about 1/2 hour.

Here it is:
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Old 11-02-2009 | 04:44 PM
  #552  
riknapora's Avatar
JK Newbie
 
Joined: May 2009
Posts: 67
Likes: 0
From: Sequim, WA
Default the party pooper...

Hey folks! first a shout out to the cool looking grille mods many of you have done thus far. I was looking at my Jeep the other day, while messing with my new front bumper, and I noticed that my fins in the condenser were already starting to get tiny rocks and bugs and whatnot stuck in the holes...and decided that I needed something to keep my fins safe from frontal attacks and foreign object damage. Although I like the looks of the various patterns many of my fellow Jeepsters have experimented with, I don't like the idea of blocking that much airflow...and yes even the most "open" design blocks a lot of airflow. In addition to blocking mega airflow, the larger openings in the screens will still allow small stuff in. I opted for a roll of aluminum screen from Home Depot, for about ten bucks, which is the most free-flowing stuff out there that will also keep out even a mosquito. I then grabbed a roll of Gorilla duct tape, and went to town. I removed the grille and cut my aluminum to cover from the top of the radiator support to the bottom of the cross brace that the grille attaches to on the bottom. I then made sure that my screen spanned from one side of the opening to the other (to those outward-protruding "fins" that run from the top of the radiator support to the bottom on either side). Then I folded my 4 lengths of tape in half, so that one half covered one side of the edge of the screen and the other half covered the other side. The end result is simply a rectangular piece of screen with about a one-inch border of tape on all four lengths of that screen. Then I positioned the screen so that 4 of the 6 push-fasteners on the upper radiator support go through my top edge of the screen (and I cut the holes in the taped edge), and 4 of the bottom slot push fasteners go through the bottom taped edge of my screen. Once I cut my guide holes, I set the grille aside, and used 1/4 speed nut brackets (from Pep Boys or Home Depot) to clamp the side tapd edges of the screen to the vertical fins. Then I put the grille back on, and the upper and lower mounting points, in conjunction with the 4 speed nut brackets, hold my screen firmly. no, it doesn't look as cool as the screens many of you have used, but it keeps bugs and pebbles out, and to clean it I simply remove the grille and brush it off or hose it off. It was cheap, and in SoCal it is all about airflow...and I get plenty of it.
Old 11-02-2009 | 04:49 PM
  #553  
riknapora's Avatar
JK Newbie
 
Joined: May 2009
Posts: 67
Likes: 0
From: Sequim, WA
Default oops...I forgot to mention

the screen I used is the same kind you'd find on your typical porch/entry doors. It is deceptively strong, corrosion resistant, heat resistent, and paintable.
Old 11-02-2009 | 04:55 PM
  #554  
riknapora's Avatar
JK Newbie
 
Joined: May 2009
Posts: 67
Likes: 0
From: Sequim, WA
Default the party pooper...

Hey folks! first a shout out to the cool looking grille mods many of you have done thus far. I was looking at my Jeep the other day, while messing with my new front bumper, and I noticed that my fins in the condenser were already starting to get tiny rocks and bugs and whatnot stuck in the holes...and decided that I needed something to keep my fins safe from frontal attacks and foreign object damage. Although I like the looks of the various patterns many of my fellow Jeepsters have experimented with, I don't like the idea of blocking that much airflow...and yes even the most "open" design blocks a lot of airflow. In addition to blocking mega airflow, the larger openings in the screens will still allow small stuff in. I opted for a roll of aluminum screen from Home Depot, for about ten bucks, which is the most free-flowing stuff out there that will also keep out even a mosquito. I then grabbed a roll of Gorilla duct tape, and went to town. I removed the grille and cut my aluminum to cover from the top of the radiator support to the bottom of the cross brace that the grille attaches to on the bottom. I then made sure that my screen spanned from one side of the opening to the other (to those outward-protruding "fins" that run from the top of the radiator support to the bottom on either side). Then I folded my 4 lengths of tape in half, so that one half covered one side of the edge of the screen and the other half covered the other side. The end result is simply a rectangular piece of screen with about a one-inch border of tape on all four lengths of that screen. Then I positioned the screen so that 4 of the 6 push-fasteners on the upper radiator support go through my top edge of the screen (and I cut the holes in the taped edge), and 4 of the bottom slot push fasteners go through the bottom taped edge of my screen. Once I cut my guide holes, I set the grille aside, and used 1/4 speed nut brackets (from Pep Boys or Home Depot) to clamp the side tapd edges of the screen to the vertical fins. Then I put the grille back on, and the upper and lower mounting points, in conjunction with the 4 speed nut brackets, hold my screen firmly. no, it doesn't look as cool as the screens many of you have used, but it keeps bugs and pebbles out, and to clean it I simply remove the grille and brush it off or hose it off. It was cheap, and in SoCal it is all about airflow...and I get plenty of it.
Old 11-02-2009 | 05:43 PM
  #555  
bluesurf09's Avatar
JK Enthusiast
 
Joined: Aug 2009
Posts: 182
Likes: 0
From: Surfside
Default

Originally Posted by riknapora
Hey folks! first a shout out to the cool looking grille mods many of you have done thus far. I was looking at my Jeep the other day, while messing with my new front bumper, and I noticed that my fins in the condenser were already starting to get tiny rocks and bugs and whatnot stuck in the holes...and decided that I needed something to keep my fins safe from frontal attacks and foreign object damage. Although I like the looks of the various patterns many of my fellow Jeepsters have experimented with, I don't like the idea of blocking that much airflow...and yes even the most "open" design blocks a lot of airflow. In addition to blocking mega airflow, the larger openings in the screens will still allow small stuff in. I opted for a roll of aluminum screen from Home Depot, for about ten bucks, which is the most free-flowing stuff out there that will also keep out even a mosquito. I then grabbed a roll of Gorilla duct tape, and went to town. I removed the grille and cut my aluminum to cover from the top of the radiator support to the bottom of the cross brace that the grille attaches to on the bottom. I then made sure that my screen spanned from one side of the opening to the other (to those outward-protruding "fins" that run from the top of the radiator support to the bottom on either side). Then I folded my 4 lengths of tape in half, so that one half covered one side of the edge of the screen and the other half covered the other side. The end result is simply a rectangular piece of screen with about a one-inch border of tape on all four lengths of that screen. Then I positioned the screen so that 4 of the 6 push-fasteners on the upper radiator support go through my top edge of the screen (and I cut the holes in the taped edge), and 4 of the bottom slot push fasteners go through the bottom taped edge of my screen. Once I cut my guide holes, I set the grille aside, and used 1/4 speed nut brackets (from Pep Boys or Home Depot) to clamp the side tapd edges of the screen to the vertical fins. Then I put the grille back on, and the upper and lower mounting points, in conjunction with the 4 speed nut brackets, hold my screen firmly. no, it doesn't look as cool as the screens many of you have used, but it keeps bugs and pebbles out, and to clean it I simply remove the grille and brush it off or hose it off. It was cheap, and in SoCal it is all about airflow...and I get plenty of it.
Old 11-02-2009 | 06:38 PM
  #556  
levosgien's Avatar
JK Enthusiast
 
Joined: Oct 2009
Posts: 228
Likes: 1
From: Miami
Default

Especially that one, punctuation and pics and you're set!
Old 11-03-2009 | 03:18 PM
  #557  
riknapora's Avatar
JK Newbie
 
Joined: May 2009
Posts: 67
Likes: 0
From: Sequim, WA
Default sorry...

I KNEW I should have taken pics as I was figuring it out, but I was so excited that something was working out right that I couldn't stop until I had snapped the grille back into place. I'll take pics the next time I pull the grille off to brush the bugs and the other debris off the screen...
Old 11-03-2009 | 05:34 PM
  #558  
db1's Avatar
db1
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Joined: Jul 2008
Posts: 453
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From: CT
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Mine is in process right now. Should have some pics tomorrow!!!
Old 11-03-2009 | 05:50 PM
  #559  
cwhitfield's Avatar
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Joined: Mar 2009
Posts: 117
Likes: 0
From: Papillion, NE
Default

Originally Posted by riknapora
I KNEW I should have taken pics as I was figuring it out, but I was so excited that something was working out right that I couldn't stop until I had snapped the grille back into place. I'll take pics the next time I pull the grille off to brush the bugs and the other debris off the screen...
How about at least a pic of the finished mod? I'm curious to see what it looks like.
Old 11-06-2009 | 05:17 PM
  #560  
riknapora's Avatar
JK Newbie
 
Joined: May 2009
Posts: 67
Likes: 0
From: Sequim, WA
Default here you go...

this is it...Home Depot screen, and I feel much more protected. For anyone that doesn't believe the more restrictive screens shapes don't block a lot of airflow, hold a piece in front of a fan and compare the difference!
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